Senior Application Engineer

  • Adams Thermal Systems
  • Sioux Falls, South Dakota
  • 05/01/2026
Full time Information Technology Telecommunications

Job Description

ESSENTIAL JOB FUNCTIONS:
  • Demonstrates expert level of design and analysis skills
  • Responsible for creating/implementing customer driven designs with minimal supervision.
  • Will specify materials and analyze structures for robustness, cost and risk of designs.
  • Lead Design FMEA's with cross-functional groups including Logistics, Manufacturing, Product Engineering, Purchasing, Quality, Suppliers and Tooling/Fixtures
  • Utilize QPC process as outlined in IATF-16949 standard
  • Will be the technical contact in support of sales and is expected to maintain/grow relationships with the customer.
  • Flexibility to travel both domestically and internationally
  • Support manufacturing as needed for prototyping or production launches.
  • Ability to direct designer/drafters who are providing project support.
  • Perform other tasks and responsibilities as assigned or departmentally defined.
  • Uses leadership skills and sound business judgment to support sales volume and profits
  • Establishes strong, lasting relationships with customers
  • Champions department improvements projects
  • ESSENTIAL TECHNICAL SKILLS:
    • Must demonstrate a strong ability to design engine cooling and air conditioning components and have extensive knowledge in the physics of heat transfer and fluid flow phenomenon as applied to vehicles.
    • This position requires an extensive knowledge of the application of materials including ferrous and non-ferrous metals.
    • Strong analytical skills including heat transfer analysis, stress analysis and energy balances within the cooling system.
    • Applies sound analysis methods in the evaluation of heat transfer and structural requirements.
    • Demonstrates a high level of competency with solid modeling design software.
    • Demonstrates a strong understanding of production methods and the concept of designing for manufacturability. Should possess solid background in the processes of welding, brazing, and metal forming.
    • Must possess strong project management skills and employs the use of computer based prediction and tracking tools such as Microsoft Project and Excel.
    • Experience in the use of quality tools such as FMEAs, Design of Experiments, SPC, etc.
    • Works with the manufacturing personnel in order to design product consistent with current processes and their associated capability.
    • Effectively solves design-related problems identified during the fabrication and assembly of product and provides support as appropriate to shop personnel.
    • Prepares appropriate documentation related to design and engineering activities through the application of ANSI:Y14.5 drafting standards which includes geometric tolerancing.
    • Use Windchill/PDM Link to store CAD files and perform change management
    EDUCATION AND EXPERIENCE REQUIREMENTS :
    • Self-starter with the ability to operate well independently
    • Five plus years of design experience in an OEM manufacturing environment
    • Minimum of 3 years' experience with a parametric based CAD software.
    • Experience in sheet metal design and weldments
    • Experience in heat exchanger products and processes (brazing) a plus
    • Minimum of a Bachelor of Science in Mechanical Engineering (BSME)
    • Masters degree in Mechanical Engineering, Masters Degree in Engineering Management, or an MBA a plus.

Adams Thermal Systems offers a comprehensive employee benefit package including:

  • Paid Time Off (PTO)
  • 10 Paid Holidays Per Year
  • Group Medical Insurance
  • Dental Insurance
  • Vision Insurance
  • 401(k) Retirement Saving Plan with Employer Match
  • Life Insurance at 1x Salary
  • Long Term Disability
Also Available:
  • Short Term Disability
  • Hospitalization Indemnity
  • Critical Illness Coverage
  • Term Life Insurance
  • Identity Protection


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