1. Electrical Design & Documentation
- Develop electrical schematics and panel layouts using EPLAN or AutoCAD Electrical(link removed)>
- Create and maintain wiring diagrams, I/O schematics, safety circuits, and interconnect drawings(link removed)>
- Design main power distribution, control circuits, and field wiring layouts.
- Perform FLA (Full Load Amperage) and heat dissipation calculations for component sizing and panel ventilation.
- Apply UL 508A, NFPA 79, and other relevant standards to all electrical designs.
- Design main panel layout, including hardware and devices to incorporate.
- Generate and maintain Bills of Material (BOMs) and component lists(link removed)>
- Create panel nameplates, wire labels, and terminal designations(link removed)>
- Review and approve final drawings for fabrication and assembly.
2. Pneumatic System Design
- Design pneumatic circuits and schematics in coordination with mechanical systems.
- Specify valves, actuators, FRL (Filter, Regulator, Lubricator) assemblies, and flow controls(link removed)>
- Perform SCFM calculations and ensure proper air supply sizing.
- Select and document appropriate pneumatic fittings and tubing.
- Integrate pneumatic and electrical controls into cohesive machine designs.
3. Safety Circuit Design & Compliance
- Design and document safety circuits including E-stops, light curtains, door interlocks, and safety relays.
- Ensure designs comply with ISO 13849, NFPA 79, and customer-specific safety standards.
- Conduct or participate in safety circuit reviews and risk assessments.
- Validate that safety circuits meet required Performance Levels (PLr)(link removed)>
4. Hardware Specification & Selection
- Select electrical and pneumatic components appropriate for function, reliability, and cost.
- Specify PLC hardware, I/O modules, drives, safety devices, and power supplies.
- Verify component compatibility and availability.
- Coordinate with purchasing to standardize and source parts efficiently.
5. Standards & Customer Specifications
- Design in compliance with GM Global Common and Ford FAST specifications.
- Prepare GM documentation packages including SBS-1B forms and detailed BOMs.
- Follow company and customer drawing, revision, and documentation standards.
- Ensure proper grounding, bonding, and labeling per OEM and industry requirements.